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Friday, September 20, 2019 

Heavy-lift jack-up vessel' Innovation', a DP2 installation vessel owned by DEME, has left Damen Verolme Rotterdam shipyard following a major refit lasting several months, including renewal of aft leg sections and overhaul of jacking motors.

Innovation measures 147.5m in length and operates on an electrical rack and pinion jacking system. The vessel supports offshore construction with installation of foundations, and has worked at wind farms across Europe.

The most significant aspect of this refit was the modification and re-installation of Innovation’s aft legs, each measuring 89m in length. Reinforcement work was carried out on the legs to enable them to cope with an increased rate of jacking operations, driven by the increased efficiency of the installation works.

Once the vessel was drydocked the two aft legs were removed and two new middle sections were inserted on the quayside, the refurbished leg finally being assembled from three parts. In total 47m of section per leg were replaced.

To overhaul the jacking motors, all 48 gearboxes of the aft legs were removed, overhauled in the shipyard’s workshop, and reinstalled on the vessel. Additional general maintenance work completed the refit, which included a box-cooler renewal, maintenance to the spudcan shoes, replacement of one aft thruster, small steel repairs and the installation of a new pile gripper.

Given the demanding scope of the vessel maintenance, project manager Rene van der Meulen was happy to have all works completed on schedule. “Project Innovation was a real challenge for our yard in all aspects,” he said. “Thanks to good cooperation with the customer, and the support of a hard working project team, we were able to redeliver the vessel to the customer on time.”

Damen Verolme Rotterdam was chosen as the location of this maintenance work thanks to the shipyard’s capacity and access to its facilities. Given the height of Innovation’s leg sections, Verolme shipyard’s mammoth drydock offered the possibility to lift the vessel’s legs with a crane installed inside the drydock while the vessel was sitting on the dock blocks, allowing maintenance to be carried out safely and efficiently.

Following its extensive drydock period, Innovation has set sail to the SeaMade project in the Belgian North Sea to install 58 foundations.

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